Innovation, efficiency and respect for the environment: how Friul Filiere is transforming the plastic extrusion sector
In a rapidly evolving sector, such as that of plastics, Friul Filiere has stood out for over four decades for the research and development of cutting-edge solutions capable of proactively responding to the needs of an increasingly demanding global market.
The Light Thermal Break innovation
Light Thermal Break is the third step in the development of Friul Filiere’s thermal break extrusion technology and allows us to obtain a product that is even more performing in its application to windows and doors and above all more sustainable.
This technological evolution is based on a revolutionary concept that allows extruded profiles to achieve significantly higher levels of thermal insulation, while reducing the mass of the material and optimizing its mechanical properties.
Specifically, the main innovation behind the Light Thermal Break consists in the introduction of a physical expansion system which allows the weight of the profiles to be significantly lightened, with obvious benefits in terms of performance and environmental sustainability. The finished profile, in fact, is completely 100% recyclable, as it has no polluting residues.
Last but not least, from an economic point of view this technology allows a quick return on investment thanks to savings on materials and increased productivity.
Biocomposites: materials of the future
The adoption of biocomposites represents another milestone in Friul Filiere’s commitment to sustainability. These innovative materials, composed of natural fibres and polymers, offer an environmentally friendly alternative to traditional plastic composites. Friul Filiere is at the forefront in the integration of these materials in its extrusion lines and in addition to this it has patented an innovative composite: FFC™ is made up of a mixture of thermoplastic material and vegetable fibres, lightened by expansion.
The true innovative strength of this composite lies in the possibility of recycling and reusing not only the waste of vegetable fibres (jute, hemp, sugar cane, etc.) but above all the waste of thermosetting plastic materials classified as Special Waste (rubber, urea, melamine, phenolics, paints, MDF).
Closed loop production: Zero Waste
Another example of Friul Filiere’s commitment to sustainability is the implementation of closed-loop production solutions. These technologies allow production waste to be reused by integrating special waste collection, loading and grinding units directly into the extrusion line. The recycled material is then reintroduced into the production cycle, eliminating waste and maximizing resource efficiency.
This “zero waste” approach not only improves the sustainability of the entire production process but also offers significant economic benefits to customers, thanks to the reduction of material costs and the improvement of production efficiency.
Conclusion: a sustainable future
Looking to the future, Friul Filiere continues to invest in the research and development of technologies that can make the extrusion process even more efficient and sustainable. The company vision is that of an extrusion world that is ecologically responsible and technologically advanced, where every customer can find a reliable and cutting-edge partner in Friul Filiere.
This is possible thanks to a renewed and enriched team, which harmoniously combines experience, know-how, innovative ideas in design, R&D, service and production flow management, all while carefully taking care of internal and external communication towards customers.
